Forged Steel Work Roll
A forged steel work roll is the roll that directly contacts and deforms the strip or section in a rolling mill. Forged from Cr3–Cr5 class tool steels, quench-and-tempered, and finish ground to micron tolerances, work rolls are supplied for hot and cold strip mills alongside backup rolls and support rolls, with hardness, ultrasonic and dimensional certification.
| Roll types | Work roll, backup roll, support roll |
|---|---|
| Barrel diameter | 200 – 1600 mm |
| Max weight | Up to 40 t per piece |
| Barrel hardness | 35 – 100 ShC per application |
| Hardness uniformity | ≤ 3 ShC along barrel |
| Finish | Ground; tolerance and crown to drawing |
| Inspection | UT (incl. surface wave), hardness map, MT, dimensional report, MTC 3.1 |
Materials
- · Cold mills: Cr3 / Cr5 (e.g. 9Cr3Mo, 8Cr5MoV)
- · Hot mills: 60CrMnMo, 70Cr3Mo class
RFQ Checklist
Include this in your inquiry for a fast, accurate quote
- 01Roll drawing with barrel/journal dimensions, crown and tolerances
- 02Mill type (hot/cold, strip/section) and stand position
- 03Material grade and barrel hardness specification
- 04Quantity and delivery schedule
- 05Inspection standard and required reports
- 06Spare chock or assembly requirements, if any
Matched to the mill stand
A roll specification only makes sense in the context of its stand: rolling force, strip material, reduction schedule and cooling all drive the grade and hardness choice. Send the roll drawing plus the stand duty description and the factory’s metallurgists confirm or suggest the grade before quoting.
Process route
Electro-slag or ladle-refined ingot → open-die forging with controlled reduction ratio → preliminary heat treatment → rough machining → differential quench and temper (induction or full-body per type) → finish grinding → inspection and certification.
- What is the difference between a work roll and a backup roll?
- The work roll touches the rolled product and defines its surface; the larger backup roll presses on the work roll to prevent deflection under separating force. Work rolls prioritize surface hardness and wear resistance; backup rolls prioritize core strength and fatigue life.
- Which inspection reports come with a forged roll?
- Standard package: chemical analysis, heat-treatment record, hardness map along the barrel, full-volume ultrasonic report, magnetic particle report on journals and barrel, and a dimensional report against the drawing — bundled in an EN 10204 3.1 certificate.
- What HS code applies to mill rolls?
- Rolls for metal-rolling mills are classified under HS 8455.30. Other mill spares (chocks, shafts, guides) generally fall under HS 8455.90.